'02 Stock Suspension Specifications



The information presented below is an invaluable reference to the restorer, engineer, or racer. Let me also issue a quick disclaimer, with regards to copyright infringement; the Official BMW 2002 Repair Manual is long out of print, and no longer available from BMW. Since the manual is out of print, putting this excerpt up for public consumption won't detract from profits, etc. Therefore, until directed otherwise, this section will be displayed for your use. Of course, the information contained herein should be used at your own risk, and I cannot guarantee that it is all correct. (though I have done my best to proofread against errors, etc.)


'02 SERIES SPECIFICATIONS for COIL SPRINGS

The information below was extracted from Sections 31 & 33 [Front Axle & Rear Axle] of the BMW 1502/1602/1802/2002 Repair Manual [Bestell-Nr. 01 51 9 699 551 (10.73 version)

Permissible axial spring-guide joint movement at ball joint (max. wear limit reached) = 1.4 mm
Length of Coil Spring Relaxed
Axle (mm) (inch)
Front 337.2 13.28
Rear 334.6 13.17
*Baur convertible rear is 362 mm

Front Coil Spring Rating
Color Codes (N) (kp) (lb)
green/blue 2835 ... 2923 289 ... 298 635.8 ... 656.6
white/blue 2737 ... 2835 279 ... 289 614.8 ... 636.8
red/blue 2649 ... 2737 270 ... 279 585 ... 614.8

Rear Coil Spring Rating
Color Codes (N) (kp) (lb)
green 3453 ... 3571 352 ... 364 776 ... 803
white 3335 ... 3453 340 ... 352 750 ... 776
red/blue 3227 ... 3335 329 ... 340 725 ... 750
*Baur convertible rear spring rates are 1% less

Length of front auxilliary spring (bump stop) = 85 mm

Coil Spring Wire
Wire Diameter (mm) (Front) (Rear)
'02 11.8 12.3
Baur 11.8 11.8
Spring Diameter (mm)
'02 126.8 127.3
Baur 126.8 126.8

Rear Lower Coil Spring Damper ring height = 24 mm


Rear Upper Coil Spring Damper Ring Height
(mm) spot code color code
37 . . . red
33 . . white
28 . green

Length of hollow rubber spring (rear) = 80 mm

Stabilizers (anti-roll bars) diameter Front = 19 mm Rear = 16 mm



[REMARKS in] Specifications:

Rear Coil Spring ratings: * For touring models, ['fastback' body configuration] use only 'red' rating (in an emergency, 'white' is also permissible)

Rear Upper Coil Spring Damper: * Always use damper ring with one spot for touring models [2 mentions Baur specs; 4 mentions sway bars adaptable to 1502 etc.]

IMPORTANT

The manual [31 33 101 Replacement of coil spring] lists an important message:



Contributors:
Erik Frank

Last updated 01/05/97 © Copyright 1997. bimmers.com, Inc.