The information presented below is an invaluable reference to the restorer, engineer, or racer. Let me also issue a quick disclaimer, with regards to copyright infringement; the Official BMW 2002 Repair Manual is long out of print, and no longer available from BMW. Since the manual is out of print, putting this excerpt up for public consumption won't detract from profits, etc. Therefore, until directed otherwise, this section will be displayed for your use. Of course, the information contained herein should be used at your own risk, and I cannot guarantee that it is all correct. (though I have done my best to proofread against errors, etc.)
The information below was extracted from Sections 31 & 33 [Front Axle & Rear Axle] of the BMW 1502/1602/1802/2002 Repair Manual [Bestell-Nr. 01 51 9 699 551 (10.73 version)
Permissible axial spring-guide joint movement at ball joint (max. wear limit reached) = 1.4 mm
| Axle | (mm) | (inch) |
|---|---|---|
| Front | 337.2 | 13.28 | Rear | 334.6 | 13.17 |
| *Baur convertible rear is 362 mm | ||
| Color Codes | (N) | (kp) | (lb) |
|---|---|---|---|
| green/blue | 2835 ... 2923 | 289 ... 298 | 635.8 ... 656.6 |
| white/blue | 2737 ... 2835 | 279 ... 289 | 614.8 ... 636.8 |
| red/blue | 2649 ... 2737 | 270 ... 279 | 585 ... 614.8 |
| Color Codes | (N) | (kp) | (lb) |
|---|---|---|---|
| green | 3453 ... 3571 | 352 ... 364 | 776 ... 803 |
| white | 3335 ... 3453 | 340 ... 352 | 750 ... 776 |
| red/blue | 3227 ... 3335 | 329 ... 340 | 725 ... 750 |
| *Baur convertible rear spring rates are 1% less | |||
Length of front auxilliary spring (bump stop) = 85 mm
| Wire Diameter (mm) | (Front) | (Rear) |
|---|---|---|
| '02 | 11.8 | 12.3 |
| Baur | 11.8 | 11.8 |
| Spring Diameter (mm) | ||
| '02 | 126.8 | 127.3 |
| Baur | 126.8 | 126.8 |
Rear Lower Coil Spring Damper ring height = 24 mm
| (mm) | spot code | color code |
|---|---|---|
| 37 | . . . | red |
| 33 | . . | white |
| 28 | . | green |
Length of hollow rubber spring (rear) = 80 mm
Stabilizers (anti-roll bars) diameter Front = 19 mm Rear = 16 mm
Rear Coil Spring ratings: * For touring models, ['fastback' body configuration] use only 'red' rating (in an emergency, 'white' is also permissible)
Rear Upper Coil Spring Damper: * Always use damper ring with one spot for touring models [2 mentions Baur specs; 4 mentions sway bars adaptable to 1502 etc.]
The manual [31 33 101 Replacement of coil spring] lists an important
message:
| Contributors: | |
| Erik Frank |
| Last updated 01/05/97 | © Copyright 1997. bimmers.com, Inc. |